Pilot Battery Assembly Line - Winding, Weld, Fill, Crimp, SizingComing Soon
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Innorex (FITO)
Japan
Condition: Used - Good
Scale: Pilot
Type: Winding Machine
Status: Lead Time Required
Ships From: South Korea
Product Description
Integrated pilot-scale battery manufacturing line consisting of synchronized winding, welding, filling, and finishing stations, designed for research and development of 21700 format cylindrical cells with a production capacity of 10 pieces per minute.
Key Features
- Advanced winding system with quad-spool configuration supporting dual negative and single positive tab placement, featuring integrated particle collection and automated tension control
- High-precision resistance welding station equipped with MD-B4000 (5,000A) capability and 3-jaw fixture system for negative tab processing
- Fiber laser-based positive tab welding and forming station incorporating IPG 300W source with rotary disc mechanism for precise tab manipulation
- Multi-channel electrolyte filling system utilizing 16-channel nozzle array powered by Kodivac GHP-1600KS pump for consistent electrolyte distribution
- Servo-driven 10-ton crimping and sizing station with rotary disc fixture ensuring precise final cell assembly and dimensional control
The system is designed for modular integration into pilot production environments, with each station incorporating PLC controls for process optimization and monitoring. Detailed technical specifications and system layouts are available upon signing an NDA.
Additional Documentation (NDA Required)
- Detailed Technical Specifications
- System Layout (2D Drawing)
- Utility Requirements Documentation
Key Technical Specifications
| Pilot Winder Production Rate | Min. 10 ppm | |
| Pilot Winder Machine Footprint | 4700 x 2295 x 2180 mm | |
| Pilot Winder Total Weight | 6,000 kg | |
| Pilot Winder Tab Configuration | 1(+), 2(-) positions | |
| Pilot Winder Power Rating | 35 kW | |
| Pilot Winder Supply Voltage | 220 VAC | |
| Pilot Winder Spool Positions | 4 | |
| Assembly I Dimensions | W 1,500 x D 800 x H 2,000 mm | |
| Assembly I Weight | 2,100 kg | |
| Assembly I Loading | Manual (jig fixture) | |
| Assembly I Welding | MD-B4000 (5,000A, resistance weld) | |
| Assembly I Fixture | 3-Jaw concept | |
| Assembly I Utility | 220VAC 3P 60Hz, 15kW | |
| Assembly II Dimensions | W 1,200 x D 800 x H 2,000 mm | |
| Assembly II Weight | 2,100 kg (excluding laser) | |
| Assembly II Loading | Manual (jig fixture) | |
| Assembly II Laser System | IPG source fiber laser 300W | |
| Assembly II Utility | 220VAC 3P 60Hz, 18kW | |
| Assembly III Dimensions | W 1,500 x D 920 x H 2,000 mm | |
| Assembly III Weight | 1,300 kg | |
| Assembly III System | Nozzle Type (8x2, total 16CH) | |
| Assembly III Pump | Kodivac GHP-1600KS | |
| Assembly III Utility | 220VAC 3P 60Hz, 15kW | |
| Assembly IV Dimensions | W 1,600 x D 900 x H 2,000 mm | |
| Assembly IV Weight | 1,700 kg | |
| Assembly IV Press Capacity | Max. 10T (servo-motor driven) | |
| Assembly IV Utility | 220VAC 3P 60Hz, 15kW |
Output Battery Specs
Form Factors
Cylindrical
Chemical Composition
NCA: Nickel Cobalt Aluminum
NMC/NCM: Nickel Manganese Cobalt