Summary

The Sodick ALN800G is a flat rigid linear motor-driven wire electrical discharge machining (EDM) system designed for precision contouring and complex shape cutting in conductive materials. Integrating SPW (Smart Pulse Wire) control, a Smart Pulse Generator, and high-resolution glass scales on X, Y, U, and V axes, it supports multi-axis synchronized motion for advanced part geometries and high surface quality. Key differentiators include its 5-axis linear motor drives, advanced automatic wire threading system, and intelligent 3D CAD-based programming workflow.

Key Capabilities

• Five-axis linear motor drive for simultaneous machining motion (X, Y, U, V, Z)
• Smart Pulse Generator to reduce total cut passes for required accuracy and finish
• Automatic wire threading (submerged and non-submerged)
• Intelligent Q³vic EDW system for automatic programming from 3D CAD
• 3-sided rise/fall stainless steel worktank for improved access and setup flexibility
• In-process thermal displacement compensation with sensors and TH COM
• Multi-touch 19" LCD with combined tablet and classic control interface
• Energy saving circuitry compared to conventional EDMs
• Taper Flex hardware/software for precision taper angles up to 45° (option)
• Automatic wire tension and voltage regulation
• Remote and maintenance monitoring via network connectivity

Key Specifications