Summary

The Mazak INTEGREX e-1250V/8S AG is a 5-axis hybrid multi-tasking machining center engineered for high-precision gear cutting, turning, milling, and in-machine gear measurement. It integrates gear skiving, hobbing, and endmilling processes, supporting flexible and mass production scenarios with the ability to measure and correct gear forms in situ. Notable technical features include synchronized dual spindles for gear machining accuracy, automatic tool measurement and correction functions, and advanced in-cycle probing for gear verification.

Key Capabilities

• 5-axis simultaneous machining for complex workpieces
• Integrated gear cutting using skiving, hobbing, and endmilling methods
• In-machine gear measurement and correction, including tooth profile and lead correction
• Conversational programming for tool path and measurement sequence generation
• Automatic tool changing with support for standard end mills and specialized gear cutters
• Onboard software support for gear process automation and result visualization
• High-accuracy rotational synchronization between spindles during gear cutting operations
• Gear tooth phase angle identification and subsequent feature machining (e.g., keyways, deburring)

Key Specifications