Summary

The Mazak INTEGREX i-630V/6S AG is a multidirectional multi-tasking machining center designed for high-precision 5-axis milling, turning, and integrated gear cutting—including skiving, hobbing, and endmilling—on a single platform. It enables complete gear process integration with in-process measurement and advanced toolpath programming. Notable technical features include simultaneous 5-axis kinematics, CNC-based gear measurement cycles, and support for both specialized and standard tooling for flexible production.

Key Capabilities

• 5-axis simultaneous machining and turning in one setup
• Integrated gear manufacturing by skiving, hobbing, and endmilling methods
• In-machine gear measurement and tooth surface probing with automated reporting
• Conversational CNC programming for gear cutting and inspection paths
• Automated gear tooth phase location, keyway machining, drilling, and deburring sequencing
• ISO class 5 and 7 gear accuracy support depending on method
• Automatic tool changer compatible with CAT No.50 tools, up to 43 tool capacity

Key Specifications

| Parameter | Value | Unit |

| Capacity - Max. machining diameter | Ø49 | in |

| Capacity - Max. workpiece size | Ø49 × 55 | in |

| Table load capacity (including pallet) | 3858 | lbs |

| Milling spindle max. speed | 10000 | rpm |

| Milling spindle max. torque (cont.) | 248 | N·m |

| Table (C-axis) min. indexing angle | 0.0001 | ° |

| B-axis travel | 150 | ° |

| Tool magazine capacity | 43 | tools |

| Max. tool diameter | Ø5 (Ø10 w/o adjacent tool) | in |

| Max. tool length | 20 | in |

| Max. tool weight | 66 | lbs |

| X / Y / Z travel | 56 / 41 / 41 | in |

| Rapid traverse (X, Y, Z) | 2047 | IPM |

| Machine weight | 73194 | lbs |