Summary

The Mazak INTEGREX i-500S is a multi-tasking machine integrating CNC turning and milling capabilities, designed for complex part manufacturing in a single setup. It enables advanced operations such as gear hobbing, deep drilling, and synchronized dual-spindle turning with high-precision B-axis milling. Differentiating features include a compact, high-torque milling spindle, synchronized first and second spindles, and extensive Y-axis and B-axis travel.

Key Capabilities

• Combined CNC turning and milling operations with full contouring B-axis
• Synchronized dual-spindle machining for first and second operation integration
• Support for special processes including gear hobbing and deep drilling
• Compact, high-output milling spindle with multiple speed and taper options
• B-axis milling with fine 0.0001° indexing resolution
• Automatic tool changer supporting up to 36 tools (HSK-A63)
• X-, Y-, and Z-axis core cooling to mitigate thermal growth
• MAZATROL SmoothAi CNC with digital simulation and AI features

Key Specifications