Summary

The Mazak INTEGREX i-500 is a multi-tasking machining center designed to integrate milling, turning, gear machining, and hobbing operations within a single setup. It is engineered for complex, high-precision part production requiring both 5-axis milling and advanced turning capabilities. Process integration is enhanced by full synchronization of dual turning spindles, expanded axis travel, and a compact high-torque milling spindle supporting heavy-duty and high-speed operations.

Key Capabilities

• 5-axis simultaneous machining and synchronized dual turning spindles for combined milling and turning processes
• Supports specialized processes, including gear machining and deep drilling with end mills, in one machine
• Extended Y-axis (16.93") and Z-axis (65") stroke for large part accommodation
• Integrated automatic tool changer with HSK-A63 interface and up to 36 tools
• High output and high torque milling spindle with multiple spindle taper and speed options
• 0.0001° B-axis indexing for precise multi-face machining
• Ball screw core cooling and temperature control for thermal stability
• High-speed traverse rates (up to 1969 IPM) on all linear axes
• MAZATROL SmoothAi CNC with digital twin functionality for advanced control

Key Specifications

| Parameter | Value | Unit |

| Capacity – Max. machining diameter (upper turret) | Φ28 | inch |

| Capacity – Max. machining length | 62 | inch |

| Main spindle – Max. spindle speed | 4000 | rpm |

| Milling spindle – Max. spindle speed | 12000 | rpm |

| Milling spindle – Max. torque (40%ED) | 91.4 | N·m |

| Milling spindle – Spindle motor (40%ED) | 24 | kW |

| B-axis – Min. indexing increment | 0.0001 | degree |

| Automatic tool changer – Tool storage capacity | 36 | tools |

| Travel – X / Y / Z | 33 / 17 / 65 | inch |

| Machine size – Width × Length | 220 × 134 | inch |