Summary

The Mazak INTEGREX i-250H S AG is a multi-tasking machine that performs high-precision turning, 5-axis machining, and integrated gear manufacturing processes in a single setup. Designed for efficient production of complex gear parts, it combines gear skiving, hobbing, and endmilling with in-machine gear measurement using scanning probe technology. Unique capabilities include high-accuracy rotational synchronization for advanced gear machining and automated gear measurement with phase angle identification.

Key Capabilities

• Performs turning, 5-axis milling, and gear cutting in a single machine
• Supports gear skiving, hobbing (with ISO class 7 accuracy), and endmilling (up to ISO class 5 accuracy)
• Integrated in-machine gear measurement and automatic tooth phase angle identification
• Automates processes including programming, gear machining, keyway cutting, drilling, and deburring after measurement
• Conversational programming with graphical guidance for tool path and measurement path generation
• Maintains rotational synchronization between turning and milling spindles at maximum speed
• Equipped with scanning probe for gear tooth surface measurement and results export to image files

Key Specifications