Summary

The Mazak INTEGREX e-1600V/10 AG is a hybrid multi-tasking machining center designed to perform turning, milling, advanced 5-axis machining, and integrated gear manufacturing processes. This system delivers precision machining and in-machine measurement for a variety of gear types using skiving, hobbing, and endmilling methods. Unique features include on-board gear measurement, conversational programming, and gear tooth geometry correction.

Key Capabilities

• 5-axis simultaneous machining enabling complex part geometries
• Integrated gear cutting via skiving, hobbing, and endmilling on one platform
• In-process gear measurement and gear tooth surface scanning with results displayed on the CNC
• Gear tooth profile and lead correction functions supporting ISO class 5 machining accuracy
• Conversational programming automates cutting and measurement path generation
• Automation of subsequent operations such as keyway machining, drilling, and deburring based on gear phase angle detection
• Tooling flexibility with support for commercially available end mills and CAT No.50 tool shanks

Key Specifications

| Parameter | Value | Unit |

| Capacity, Max. machining diameter | 81 | in |

| Capacity, Max. workpiece size | 81 × 63 | in |

| Table load capacity (including pallet) | 11023 | lbs |

| Milling spindle, Max. speed | 10000 | rpm |

| Milling spindle, Max. torque (cont.) | 191 | N·m |

| Table, Max. speed (C-axis) | 300 | rpm |

| Travel, X-axis | 91 | in |

| Travel, Y-axis | 63 | in |

| Travel, Z-axis | 53 | in |

| Tool storage capacity | 42 | |

| Minimum indexing increment (B/C axes) | 0.0001 | ° |

| Machine weight | 127866 | lbs |