Summary

The Mazak INTEGREX e-1600V/10S AG is a 5-axis multi-tasking machining center designed for integrated gear machining operations, including gear skiving, hobbing, and endmilling, as well as high-precision part measurement. Its hybrid architecture supports both high-mix, low-volume flexibility and mass production scenarios, with in-cycle gear cutting, gear tooth measurement, and advanced tool programming capabilities. Unique capabilities include integrated gear tooth surface measurement with a scanning probe and automated keyway machining based on gear tooth phase identification.

Key Capabilities

• 5-axis machining with integrated gear cutting (skiving, hobbing, endmilling) in a single setup
• High-precision gear measurement and automated reporting using a scanning probe
• Automated tool path and measurement path generation via conversational programming
• Gear machining accuracy features including ISO class 5 and ISO class 7 support, gear tooth profile correction, and phase angle identification (0.005° accuracy)
• Automation of subsequent operations (keyway machining, drilling, deburring) based on measured gear tooth position
• Supports use of both standard end mills and dedicated gear cutting tools

Key Specifications