Summary

The Mazak INTEGREX i-500S AG is a 5-axis multi-tasking machining center engineered for integrated gear cutting, measurement, turning, and milling operations. It supports gear skiving, hobbing, and endmilling within a single setup, providing both high-mix/low-volume and mass production capability for precision gear manufacturing. Notable characteristics include in-machine scanning probe measurement and rapid toolpath generation using conversational programming.

Key Capabilities

• Performs integrated gear skiving, hobbing, and endmilling with automated measurement
• Maintains high rotational synchronization accuracy between turning and milling spindles at full speed
• 5-axis machining with B-axis minimum indexing increment of 0.0001°
• Handles large part sizes up to 28" swing and 60" machining length
• In-machine gear tooth phase location with ±0.005 degree accuracy
• G-code and measurement path auto-generation via graphical conversational programming
• Supports both commercially available end mills and specialized hob cutters
• Automatic tool changer with up to 36 tools, HSK-A63 shank

Key Specifications