Mazak INTEGREX i-250H AG | 5-Axis Multi-Tasking Gear Machining Center
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Mazak

To be updated
Condition: New
Scale: Production
Status: Ready-to-Ship
Ships From: USA

Product Description

Summary

The Mazak INTEGREX i-250H AG is a multi-tasking machining center engineered for integrated gear cutting, measurement, and high-precision 5-axis machining. It supports gear skiving, hobbing, and endmilling on a single platform, enabling flexible production from high-mix, low-volume parts to mass manufacturing. Dedicated conversational programming and in-machine probing enable streamlined process flow and precise gear geometry validation.

Key Capabilities

  • Conducts gear skiving, hobbing, and endmilling within one setup
  • Supports full 5-axis simultaneous machining and turning functions
  • In-machine measurement of gear tooth profile, center angle, and surface with scanning probe
  • Conversational programming and graphical guidance for tool paths and measurement automation
  • Automatic tool changer with 38-tool capacity and HSK-A63 interface
  • Maintains rotational spindle synchronization for high-accuracy gear operations
  • Automated keyway machining, drilling, and deburring after gear cutting
  • Gear hob arbor provides ISO class 7 machining accuracy; endmilling achieves up to ISO class 5
  • Advanced gear tooth profile and lead correction functions

Key Specifications

Parameter Value Unit
Max. machining diameter (upper turret) Ø26 in
Max. machining length 40 in
Main spindle max. speed 5000 rpm
Milling spindle max. speed 12000 rpm
B-axis indexing increment 0.0001 °
Tool storage capacity 38
Max. tool diameter Ø4 in
Max. tool length (from gauge line) 16 in
Max. tool weight 26 lbs
X-axis travel 27 in
Y-axis travel 12 in
Z-axis travel 42 in
Machine weight 28991 lbs