Summary

The Mazak INTEGREX i-500ST AG is a hybrid multi-tasking machining center designed to integrate gear cutting, measurement, and high-precision multi-axis part production in a single setup. It supports gear skiving, hobbing, and endmilling alongside full 5-axis machining, enabling both flexible prototyping and mass production of complex gears and components. Notable features include in-machine gear measurement and synchronization of spindle motions for precision gear work.

Key Capabilities

• Integrated gear machining with skiving, hobbing, and endmilling methods
• 5-axis machining combined with turning and milling operations
• In-machine gear measurement and automated identification of gear tooth phase angles
• Dedicated conversational programming for gear cutting and inspection cycles
• ISO class 5 gear machining accuracy using endmill with correction software
• Synchronization control for high-accuracy skiving at maximum spindle speeds
• Dual spindles and lower turret support multi-function operations

Key Specifications