Manual Battery Pack Line for Energy Storage
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Lyric Automation

China
Condition: New
Scale: Production
Status: Ready-to-Ship
Ships From: Poland

Product Description

Manual Battery Pack Assembly Line integrates seven specialized workstations with RFID-enabled material handling for complete energy storage battery manufacturing from bottom half pre-assembly through final packaging.

Key Features

  • Seven-station modular configuration with coordinated workflow design
  • RFID-integrated manual trolley system with 15 carts for work-in-process tracking
  • Dual-operator workstations optimized for 80% efficiency with parallel processing capability
  • Aluminum profile framework construction with integrated crane systems and material handling
  • HMI control interfaces with moveable arms and gravity feeder systems for component supply
  • Nutrunner tool systems with automatic docking and torque control for precision fastening
  • Validated for energy storage battery pack assembly with complete harness integration and testing capability
  • This is a manual line (no PLC)
  • 95% FAT ready.

System supports complete battery pack manufacturing workflow with comprehensive tooling and fixtures included for immediate production capability.

Additional Documentation (NDA Required)

  • Detailed Technical Specifications
  • Detailed Process Flow Documentation

Key Technical Specifications

Overall Line Configuration

Station Count7 stations
Operator Capacity18 operators
Material Handling15 manual trolleys with RFID
Line Efficiency80% with cart transfer
Framework ConstructionAluminum profile modular design
Crane IntegrationOverhead crane with manual gripper
Control InterfaceHMI with moveable arm configuration

Assembly Process Flow

Stations 1-3: Housing
Station 1Bottom half pre-assemblyThread inserts, pins
Station 1Bottom half pre-assemblyRivet nuts
Station 2BMU window pre-assemblyPCB integration
Station 2BMU window pre-assemblyWindow frame
Station 3BMU window installationSealing
Station 3BMU window installationFastening to housing
Stations 4-6: Core
Station 4Harness installationElectrical connections
Station 4Harness installationSockets
Station 5Module assembly3x 9P8S modules
Station 5Module assemblyThermal pads
Station 6Module installationClamping
Station 6Module installationM8 fasteners
Stations 7-8: Electrical
Station 7Fuse installationFuse module
Station 7Busbar installationBusbars 1&2
Station 8Busbar installationBusbar 4
Station 8Busbar installationCathode busbar
Stations 9-10: Final
Station 9Fire suppressionExtinguisher
Station 9Harness connection6 connections
Station 10Top cover installationFinal fastening
Station 10Final assemblyQC

Machine Requirements

Electrical Standards

CE: Conformité Européenne (European safety, health, and environmental standards)

Technical Specifications

No specifications available.